How to Fit an LPD Internal Door: A Comprehensive Guide

Tools and Materials Needed

• Measuring tape
• Pencil
• Chisel and hammer
• Screwdriver (manual or electric)
• Drill
• Screws (appropriate for your door and frame)
• Door hinges (three recommended for stability)
• Spirit level
• Wooden wedges or door wedges
• Sandpaper

Measure the Door Frame

• Measure the height and width of the door frame using a measuring tape.
• Compare these measurements with the LPD door. If the door is too large, trim it using a handsaw or circular saw. Always trim equally from both sides to maintain symmetry.

Prepare the Door

• Lay the door flat on a stable surface, preferably with a soft covering to prevent scratches.
• Mark the hinge positions: 150mm from the top and bottom of the door and the third hinge midway between the top and bottom.

Fitting the Hinges

Mark and Cut Hinge Recesses

• Place a hinge on the door at the marked position and draw around it with a pencil.
• Using a chisel and hammer to create recesses. Ensure these are deep enough for the hinge to sit flush with the surface. Take your time to make clean, precise cuts.

Attach Hinges to the Door

• Position the hinges in the recesses—pre-drill screw holes to prevent splitting the wood.
• Secure the hinges with screws using a screwdriver or drill. Ensure all screws are tight and the hinge plates are flush with the door surface.

Position the Door

• Lift the door into the frame with the help of a friend or using door wedges. Ensure it is the correct way around.
• Mark the corresponding hinge positions on the door frame using a pencil.

Cut Recesses in the Frame

• Remove the door and chisel out the marked recesses on the door frame. These should match the depth and size of the hinge plates.

Screw Hinges into Place

• Lift the door back into position in the frame.
• Attach the hinges to the door frame by screwing them into the pre-chiseled recesses. Start with the top hinge, then the bottom, and finally the middle hinge. Make sure all screws are tight and the door is secure.

Check the Fit

• Open and close the door to ensure it swings smoothly and does not catch on the frame.
• Use sandpaper to lightly sand any areas where the door sticks. Be cautious, sand only small amounts, and test frequently.

Make Necessary Adjustments

• Check the door's level using a spirit level. If the door is not level, adjust the hinge positions slightly until it is.
• Ensure all screws are tight and make any additional tweaks needed for a perfect fit.

Following these detailed instructions, you can successfully fit an LPD internal door, adding function and style to your home.